Often overlooked, an important element of any product design is the assembly design. The profit margin and production potential of any manufacturing company depends on the efficiency of the assembly process and volume limits. Therefore, you must pay attention to the product delivery system that delivers fasteners and screws to hold the product in place. If you want to go for the high-end screw supply system, you can follow the tips given below.
1. Open containers or mixing trays
If you have a small factory and a smaller assembly unit, you can use shaker trays or open containers. Let’s talk about both types one by one.
Open Cubes: They include cabinets with shelves and flat boxes. Some of these have internal walls to separate different types of screws. If you want to choose the desired screw, all you need to do is choose it from the bins.
Shaker trays – These are just a better version of open containers. They do not have internal divisions and come with a rectangular lattice. In this lattice, the holes are just big enough for the screw shaft.
2. Tabletop screw presenters
Screw the present presenters and fix the screws to the operators. They are much better than non-mechanical systems and can be up to 50% more efficient. Since it is not necessary to choose a screw, the screws are automatically presented to the fixed point. And this helps save a lot of time.
3. Magnetic screw presenters
Unlike other devices, this type of device uses a magnetic tip to pick up screws. The good thing is that you can use the machines with power tools or hand tools.
4. Vacuum screw filers
These machines help introduce power tool screws that rely on vacuum energy. They keep tools firmly in place, thus helping to save a lot of time. These tools are often an ideal choice for non-ferrous fasteners in different industries.
5. Specialized automatic screw feeders
Different purposes can be achieved by using a variety of screw driver configurations. For high-volume assembly design, high-end automatic screw feeders are much better than entry-level designs.
These machines are designed to meet the individual requirements of assembly processes. The configuration of these machines depends on the overall layout, shape, and size of the assembly area.
In the assembly area, these machines provide screw and tool introducers from multiple nodes or a single point. Using this supply method, it is possible to increase efficiency. In addition, the centralization of the supply helps to simplify the recharging process. Also, by speeding up the charging process, you can improve efficiency, especially when it comes to high-volume applications.
Choose the best system
If you want to choose the best system, you need to consider your product type. For example, if you have a fully automated assembly, you can’t use open containers. Therefore, you must choose the right system for your assembly.
In short, you can use this article to choose the best automatic screw feeding system for your business. I hope this helps.